Muller 2100
Overview
The budget-priced Muller 2101 Low Profile Semi-automatic Turntable Stretch Wrapper
is designed for efficient and economical pallet wrapping in low to medium volume
applications. It uses low cost 20" width film to process 20 to 30 loads
per hour.
Turntable Advantages
- The small footprint of the 2101 saves valuable floor space.
- Being forklift portable, and using a standard 120 VAC receptacle for power,
allows the machine to be readily moved to maximize the efficiency of your
changing product flows.
Standard Machine Specifications
Performance
- Production speeds of up to 30 loads per hour
- Standard Load Size: 48" W x 48" L
- Standard Load Diagonal: 68"
- Standard Load Height: 80" H
- Maximum Load Capacity: 3,500 lbs.
Film Delivery
- VS2000 (20" carriage)
- Virtually no neckdown
- Power assisted prestretch (spring loaded dancer roller with on/off switch)
- Prestretch ratio from 100% to 300%
- Standard prestretch ratio is 200%
- Lubrication free prestretch gear system
- Tilted low profile film carriage allows wrapping to within 1-1/2"
from turntable surface
- Fully adjustable electronic film force control
Electrical Data
- 120 VAC, single phase, 15 amp, 60 Hz
Turntable
- 58" diameter, 3/8" steel plate
- Six cam bearing supports
- Turntable height: 3-1/8" from floor
Turntable Drive
- ½ HP, 90 VDC motor
- Variable speed DC control complete with adjustable accel/decel
- Spring tensioned #50 chain drive with guide
- Rotation speed up to 10 RPM
- Positive position turntable alignment
Carriage Lift System
- Single #40 chain lifting system
- ½ HP 90 VDC motor
- Variable speed DC control complete with dynamic braking
- Nylon tracking guides
- Separate Up/Down speed adjustment
Frame Construction
- Forklift portable from either end
- Formed steel tower
- Clean design for maximum safety
- ½" thick steel circular skirting around turntable
- 6061 machine aluminum carriage frame for durable yet lightweight operation
- Light bronze and dark bronze paint scheme
- 1,300 lbs., approximate shipping weight
- Ships fully assembled
Operating Controls
- Mitsubishi PLC
- Wrap Up cycle
- Wrap Up/Down cycle
- Low load banding cycle
- Reinforce wrap function
- Cycle pause feature
- Life cycle counter (PLC based)
- High speed wrap counting system
- Film force adjustment
- Film carriage Up/Down jog
- Turntable jog
- Top wrap selector (0 - 9)
- Bottom wrap selector (0 - 9)
- Programmable overwrap adjustment
- NEMA 12 dust tight enclosure
- Industrial grade NEMA 4 pushbuttons
- Adjustable top and bottom carriage limits
- Illuminated cycle start/stop button
Documentation
- Mechanical and electrical schematics
- Technical operating and maintenance manual
Safety
- Power disconnect switch
- MCR electric safety circuit
- Push/Pull mushroom emergency stop button
Common / Standard Options
- Extended Wrap Height capacity (Tower extension)
- Extended Load Diagonal (Base extension)
- Heavier Load Capacity
- High Profile Design
- Contoured Heavy Duty Ramp
- 220/240 VAC, Single Phase, 50/60 Hz Power
- 20" SG2000 powered prestretch film carriage (200%)
- 30" Powered Prestretch Film Carriage
- Pak-Air Film Carriage
- Weigh Scale Systems
Please Note: The above list does not represent all
options available
for this machine. Please contact us for
more information.
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Preventative Maintenance (PM) Service Special
Often overlooked is the benefits of regularly scheduled Preventive
Maintenance (PM) Service. Benefit from down time when it's convenient,
and not during peak production!
With the ever growing usage of stretch wrap, GAP Services has observed
that:
-
More units are going into branch plants and warehouses which do
not have in-house mechanics or electricians to do regular preventive
maintenance on equipment, which is required so as to guarantee uptime
and to not void warranties.
-
With the advances made in the industry, units are becoming more
complicated and expensive, resulting in higher service bills for repairs
if regular preventive maintenance is not performed.
-
Even companies with their own in-house staff often do not have the
expertise to maintain and fine tune a pre-stretch system which can
result in wasted film usage and the shipping of unsecured loads.
GAP Services has designed a PM Service during which a factory
trained service technician will check your wrapper (no matter what make),
and perform the following operations:
-
Oiling, greasing and lubrication (materials supplied).
-
Tighten all nuts, bolts, gears, chains and electrical connections.
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Check for wear and abuse damage.
-
Check and recalibrate all systems to guarantee maximum operating
and film use efficiency.
-
Check and report on all consumable and moving parts.
-
Test line voltages and amperage draw
Contact Us for details.
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